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It is not easy to be
original in making a product which was first described in the original
drawings of the 1846 Antoine Joseph Sax patent. It was a simple wooden
mouthpiece, the idea and shape of which remained basically unchanged
for several decades. In recent times new materials and new
technologies have been applied to the manufacture of an enormous range
of mouthpieces. However, a few craftsmen, the best craftsmen learnt
the 'wood' lesson by making unbelievable pieces whose playing
characteristics are astonishing.
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Our own journey into
mouthpiece construction began several years ago while we were engaged
in refacing work. Fascinated by the variety of shapes and sounds, and
with a true passion for quality, we began the slow process of trial
and error in our search to develop the 'perfect' mouthpiece.
On the left you can
see one of our first wooden prototypes, a rare example of style and
quality, which was entirely crafted by hand. |
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Utilizing our
diverse range of skills in the fields of music, precision
measurements, data analysis and the dynamics of fluids, aided us in
constructing our first hybrid (wood/PMMA) models. Our aim was to
harness the beauty and quality of wood, whilst at the same time
solving the problem of warping and natural deterioration!
On the right is an
image of our first dual material 'Manila' mouthpiece. For more
information visit our
Discontinued Models
page.
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Our dream was only
just beginning.
Our London models,
introduced to the public in 2008, were the firstborn of our new breed
of mouthpieces.
More images can be
viewed by following links on our
Discontinued Models
and
Catalogue pages
On the left is an
image of the original idea, showing the internal parabolic chamber. |
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From a technical
point of view the mouthpiece has many features: a standard rollover
baffle, a horseshoe shaped elliptical entrance from the mouthpiece
bore to the internal chamber, a triple chamber approach (indicated
right) and a
parabolic end to the bore which ideally crosses the U shaped window
creating what we term the 'mouthpiece eye'. Our source of inspiration
was from the vintage internal 'S' shaped Meyers and hard rubber Berg
Larsen. By making slight changes to the curvature of each individual chamber, virtually
any kind of sound can be obtained. |
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As for tip openings and
lay; we only use proprietary curves which are the result of several
years experience in refacing work and measurement taking. All these
curves are derived from the best sounding mouthpieces of the past and
then adapted to our own original mouthpiece chambers.
This gradual improvement
process required the help of many professional musicians from around
the world. With their help we eventually solved early problems with
intonation issues. |
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By introducing high
resolution 3D data acquisition and 3D graphics, we used technology to
examine and interpret every change we made, enabling us to take the
next 'giant step' forward.
All of this has
brought our current production up to an incredibly high level of
performance.
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The London Aquamarine is partially constructed using CNC technology.
Even so, there are still more than 40
manual processes involved in the crafting of each one!
We hand finish and test
each piece rigorously before applying the final touches and shipping
it out.
We have retained a
strip of wood as part of the design of our mouthpieces. It's purpose
is purely aesthetic, yet it serves also to remind us of the great
lessons of the past. |
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